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IMPLEMENTATION RULES-Safety Belts

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IMPLEMENTATION RULES-Safety Belts

Ref . No. CNCA-02C-026:2005
IMPLEMENTATION RULES FOR COMPULSORY CERTIFICATION OF POWER-DRIVEN VEHICLES
Safety Belts
Announced on Aug.1, 2005 Implemented on Aug.1, 2005
Certification and Accreditation Administration of People's Republic of China
1. Scope
This document applies to safety belts and constrained system handled by front row adult passengers, which are installed at vehicles of category M and N.
2. Certification model
Type testing + Initial inspection of the factory + Follow-up inspection
3. General requirements for certification
3.1 Application for certification(http://china-ccc-certification.com/171.html)
3.1.1 Defining application unit for certification
In principle, safety belts produced in one factory shall be regarded as the same unit provided that they have no differences in such aspects as:
3.1.1.1 Category, structure, model and main components of retractors (springs, locking parts, tape feed rollers, etc.);
3.1.1.2 Material, webbing pattern, sectional dimension of straps;
3.1.1.3 Category, structure and dimension of buckles, category and structure of buckle fittings;
3.1.1.4 Structure, dimension and material of height adjusters, fittings and adjusters;
3.1.1.5 Category, structure of pre-tensioners;
3.1.1.6 Moreover shall properly considering
3.1.1.6.1 Fix methods and forms of safety belt assemblies;
3.1.1.6.2 Installation angle of retractors, structure and dimension of frames and fixing parts;
3.1.1.6.3 Color of straps;
3.1.1.6.4 Category, structure and performance of energy absorbers (force limit);
3.1.2 Application documents
Application documents submitted for certification see appendix 1.
3.2 Type testing
3.2.1 The principles of sample delivery
The representative samples from the units of application for certification shall be selected and supplied for type testing. The samples tested and/or the relating documents should be handled in appropriate ways after type testing.
3.2.2 Sample delivery
3.2.2.1 The trustee shall deliver the samples for type testing.
3.2.2.2 6 sets of safety belt assemblies and 15m of straps shall be provided for each application unit.
3.2.3 Test items and standards
The test items and standards see appendix 2.
3.3 Initial inspection of the factory
3.3.1 Contents of initial inspection of the factory
3.3.1.1 Assessment of factory quality assurance ability
The assessment of factory quality assurance ability shall be carried out according to appendix 3.
3.3.1.2 Check of conformity of the product
1) Labels of certified products;
2) Construction and parameters of certified products;
3) Designated site inspection:
Inspection of straps or retractors, buckles, locking limit and mark.
3.3.1.3 All processing sites applying for certification shall be assessed for the factory quality assurance ability and all products for certification shall be checked for conformity of the product.
3.3.2 Timing of initial inspection of the factory
Normally, initial inspection of the factory should be carried out after the sample has passed the type testing. The type testing and inspection of the factory can be carried out at the same time, if necessary.
The duration of inspection of the factory shall be determined by the amounts of application units of products to be certified and with the appropriate consideration of the scale of the factory. It will normally take about 2 to 6 man-days for each factory.
3.4 Evaluation of certification results and approval of certification
Evaluation of the result of type testing shall be carried out by test body, evaluation for initial inspection result of the factory shall be carried out by the factory inspection team, approval of certification shall be granted by the certification body.
3.4.1 Evaluation of type testing result
If the results of all the test items meet with the requirements of the standards, the type testing result can be regarded as qualified. If a few results of the test items are unqualified, it is allowed to deliver samples again and retest them. If any unqualified item appears again in the retest, the results of type testing will be regarded as unqualified.
3.4.2 Evaluation of initial inspection of the factory
3.4.2.1 If there is no any non-conformity found during the whole inspection, the initial inspection result of the factory is regarded as qualified.
3.4.2.2 If there are slight non-conformities found which do not adversely affect the safety standard for certificate product, the factory shall take corrective actions within the specified duration. If the actions are regarded as effective by the inspection team, the initial inspection result of the factory is regarded as qualified.
3.4.2.3 If there are serious non-conformities found or the factory does not have the ability to produce the certified products, which conform to relevant standards, the inspection shall then be terminated. The trustee can apply a certification again 3 months later.
3.4.3 Approval of certification
After type testing and initial inspection of the factory are evaluated to be in conformity with the relevant standards, the certificate body will issue certificates (each certificate for one application unit). The application of the certificates shall comply with the requirements for Regulations for Compulsory Product Certification.
3.4.4 Time frame for certification
Time frame for certification means the working days from the acceptance of complete application till the issuance of the certificates, which includes the time of type testing, reports submission after inspection, evaluation of certification results, approval of certification and making of the certificates.
Type testing takes 25 working days.
Normally, the inspection reports should be submitted within 5 working days after the inspection.
Evaluating certification results, approving the certification and making the certificates shall normally be completed within 5 working days.
3.5 Follow-up inspection
3.5.1 The frequency of follow-up inspection
3.5.1.1 The follow up inspection shall normally be carried out at least once a year 12 months after the certificates being granted
3.5.1.2 The frequency of inspection should be increased in any of the following cases:
1) The certified product has serious quality problem, or is complained for safety quality by clients, which has been verified to be the responsibility of the factory;
2) The certification body doubts the conformity of the certified product with the relevant standards with sufficient reasons;
Sufficient information indicates that the conformity or the consistency of certified products might be affected due to the changes in organization structure, production condition and the quality management system of the factories.
3.5.2 Contents of the follow-up inspection
3.5.2.1 Re-assessment of factory quality assurance ability
The re-assessment scope of the factory quality assurance ability shall cover all the contents of appendix 3 in 4 years since the certificate has been granted. The re-assessment of each factory normally takes 1 to 2 man-days.  
From the 5th year, the factory quality assurance ability shall be assessed completely according to appendix 3. The content and the time frame of inspection will be the same as that of initial inspection of the factory.
3.5.2.2 Check of conformity of the product
Check shall be carried out on the site according to 3.3.1.2 and 3.5.1.1 of the rules after the certificates being granted.
3.5.2.3 If necessary, samples may be selected and delivered to the testing bodies for type testing.
3.5.3 Evaluation of follow-up inspection results
The certificates can be maintained and the certification marks can be continuously used upon qualified inspection results. If there is any non-conformity found in the follow-up inspection, the corrective actions shall be taken within 3 months. Otherwise, the certificates will be withdrawn, the certification marks will be stopped using. The notification of such withdrawal will be made public.
4. Certification Certificates
4.1 The validity of the certificates
The validity of the certificate depends on the follow-up inspection.
4.2 Change of the certified product(http://china-ccc-certification.com/225.html)
4.2.1 For change of the range of products which covered by the unit of certified products in the same series, the certificate holder shall first make application. The certification body shall check the conformity of the changed products against the certified products and confirm the applicability of the original certification results to the changed products and carry out the additional test or inspection based on the differences. After approval, either a separate certificate can be issued or the original certificate can be updated.
4.2.2 For change of the trademark, trustee, factory information and quality assurance ability by the certificate holder, the additional test or inspection shall be carried out base on the differences. After approval, either a separate certificate can be issued or the original certificate can be updated.
4.3 Suspension, cancellation and withdrawal of the certificates
The suspension, cancellation and withdrawal of the certificates shall follow Regulations for Compulsory Product Certification.
5. Use of certification mark
The certificate holder shall follow the Regulations for Compulsory Product Certification Mark.
5.1 Design of the mark allowed to use
5.2 Ways of process
For vehicle safety belts with certificate, the mark shall be stitched on the straps near the fixed place of safety belts or directly impressed at non-force place of safety belt assemblies (with buckles), which should be clear and preserved forever. The mark position shall be clearly identified after safety belt assemblies installed on the vehicles.
6 Charge
The certification fee shall be charged by the certification body according to related regulations of China.


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