1. Scope
This document applies to the engine products of motorcycle and moped operating on highway and road in China.
2. Terms
2.1 Motorcycle engine
Diesel engines for motorcycles and mopeds in Implementation Rules Ref . No. CNCA-02C-024:2008.
3. Certification model
Type testing + Initial inspection of the factory + Follow-up inspection
4. General requirements for certification
4.1 Application for certification(http://china-ccc-certification.com/171.html)
4.1.1 Defining application unit for certification
Engine products in the same application unit shall meet following requirements:
(a) Belong to the same factory;
(b) With same nominal displacement, operating cycle, number of cylinders and cooling method(1);
Note (1) cooling method: natural air cooling, forced-air cooling, water cooling, oil cooling
(c) With same method of ignition;
4.1.2 Application documents
Application documents submitted for certification see appendix 1 Technical materials on the compulsory production certification of motorcycle engine products.
Product constructions and technical parameters see appendix 1 part 1 Product constructions and technical parameters of motorcycle engine products.
4.2 Type testing
Type testing shall be implemented after submitting the certification documents and confirming the test scheme, the type test reports of this rules shall be issued after type testing.
4.2.1 The principle of sample delivery
Representative engine sample should be delivered by the applicant to the certification body in the application unit according to the requirements of the certification body. The quantity of sample is one (with necessary number of components), which may be properly increased by synthesizing requirements of various standards for test sample. Difference of various engines of same unit shall be additional tested. The samples tested and/or the relating documents should be handled in appropriate ways after type testing.
In special cases, according to the applicant's requirement, and after being approved by the certification body, the test could be carried out in the factory.
4.2.2 Test standards and items
Manufacturers shall fully comply with the national standards and regulations related to safety, environmental protection, energy conservation and etc. of engine products and meet related requirements. Applicants shall supply the qualified sample vehicles, sample components for type test. The result of type test can only reflect the true situation of preformed test item.
Details of test standards and test items see appendix 2 Test standards and test items.
In the case that the structure, test criterions and test items of components or systems, which have passed the CCC certification or state recognized voluntary certification by CNCA, haven't changed, the components and system can be exempted from tests.
4.3 Initial inspection of the factory
The initial inspection should be implemented after the sample has passed the type test. The type test and factory inspection can be implemented at the same time as needed.
The contents of initial inspection shall include the production conformity and the factory quality assurance ability assessment. The requirements of production conformity see appendix 3 Requirements of production conformity inspection, the requirements of quality assurance ability assessment see appendix 4 Requirements of factory assurance ability . Before factory inspection, the certification body shall check the production conformity control plan submitted by the manufacturer.
4.3.1 Inspection for the production conformity control plan
The manufacturer shall make the production conformity control plan according to the requirements of appendix 3 No. 2, and submit to the certification body for inspection. The duration of the production conformity control plan inspection shall be determined by the amounts of products to be certified and the amounts of related standards, It will normally take about 0.5 to 2 man-day for each factory.
4.3.2 Factory site inspection
Factory site inspection shall include the production conformity site inspection and the quality assurance ability assessment. The production conformity site inspection is the confirmation of implementing the production conformity control plan in site of production conformity control by the manufacturer after passing the production conformity control plan, which shall cover the certified products. Processing premises of the products to be certified shall be covered for inspection of factory quality assurance ability.
During production conformity site inspection, the certification body shall take samples for type test corresponding to the amounts in appendix 3 part 1 of this rule, and check the conformity of the samples with declared engine structure and technical parameters. For type test by normal certification procedures (test task assigned by the certification body after confirming the test plan), the inspection body authorized by the certification body shall check the sample with engine structure and technical parameters in type test.
During quality assurance ability assessment, the certification body shall implement according to the requirements of appendix 4 of this rule.
The factory inspection groups shall be responsible for the sample. The factory inspection groups shall give comments and suggestions to the certification body if they find defects in the production conformity control plan.
4.3.3 Time frame for factory site inspection
The time for the production conformity site inspection shall be determined by the units and amounts of certified products. Generally, it takes 1 to 3 man-day. For those direct submit type test reports without type testing according to normmal certification procedures, the certification body shall make addition inspection of No.1.1 and 1.2 in appendix 3 part 1 Product structure and technical parameter conformity inspection. The additional man-days depends on the real inspection time.
The time for the quality assurance ability assessment shall be determined by the amount of product units for certification and with the appropriate consideration of the scale of the factory. It will normally take about 1-2 man-day for each factory. For factory who has got quality management system certificate issued by related body admitted by CNCA, the results of same part as quality assurance ability assessment in quality management system can be admitted, and man-days shall be reduced or exempted.
4.3.4 Adoption of related certification results in production conformity inspection
4.3.4.1 For components and system which have got CCC certification, only need to confirm the conformity of specification and model of components on the vehicles with that in the certificates and the validity of the certificates.
4.3.4.2 For components, system and separate technology assembly which have got voluntary product certification issued by CNCA, only need to confirm the conformity of specification and model of components on the vehicles, system and separate technology assembly with that in the certificates and the validity of the certificates;
4.4 Evaluation of certification results and approval of certification
The type test result shall be evaluated by the test body, the production conformity control plan result shall be evaluated by the certification body, the initial factory inspection result shall be evaluated by the factory inspection group.
4.4.1 Evaluation of type testing results
When implementing type test according to the certification procedures, if the test result of all test items meets the requirements of standards, the type test result can be regarded as qualified.
If the test result of some test items is unqualified, the rectification can be admitted in specified periods (not exceeding 3 months). The sample shall be resent for test after rectification. If it needs to retest, the test body shall notify the certification body about the test, and reconfirmed the test plan by the certification body.
When implementing type test not according to the certification procedures, if the test result of all test items meets the requirements of standards and passing the production conformity inspection, the type test result can be regarded as qualified.
4.4.2 Evaluation of the production conformity control plan
If the production conformity control plan meets the requirements of appendix 3 of this rule, it shall be regarded as pass the production conformity control plan inspection.
If the certification body finds defects in the production conformity control plan, it shall be re-checked after the manufacturer have made rectifications.
If the certification body cannot agree on the production conformity control plan with the manufacturer, the manufacturer agrees to and promises to implement follow-up product sampling test recheck with the certification body, guarantee of the measures for assure production conformity and follow-up sampling test recheck shall be submitted to the certification body, the production conformity control plan can be accepted by the certification body.
4.4.3 Evaluation of initial factory inspection
4.4.3.1 If not finding unqualified item in the factory inspection, the results are qualified;
4.4.3.2 If existing unqualified item in the factory inspection, the rectification can be admitted in specified periods (not exceeding 3 months). the certification body will adopt appropriate ways to verify the results of rectifications. If the factory cannot finish rectifications in the rectification period, or the rectification results are unqualified, the factory inspection results are unqualified and this factory inspection will be terminated.
4.4.3.3 If there are serious differences between the implementation of the production conformity control plan with which has been declared and approved, or serious differences between the stuctures and technical parameters of real engines with the samples for type test, the factory inspection results are unqualified and this factory inspection will be terminated.
4.4.4 Approval of certification
The certification body shall evaluate the results of type test, production conformity control plan and factory inspection. While all of the results are satisfactory, the certification body shall approve and issue the certificate (one for each application unit). The use of the certificate shall comply with Regulations for Compulsory Product Certification.
4.4.5 Time frame for certification
The time frame for certification means the working days from the acceptance of the complete application till the issuance of the certificates, which includes the time for type test, submission of the factory inspection report, evaluation of the certification result, approval of certificate and the time for making the certificate, but not including the time for preparing documents, samples and rectifications by the applicant. In principle, the time from the acceptance of the complete application till the issuance of the certificates is within 90 working days.
4.4.6 Certification validity
The certification body, test body and inspection body and its staffs shall be responsible for their certification activity, which quality and conduct shall meet national rules. The certification body shall make effective traceability system to control the validity of all aspects of certification.
5. Certification certificate
The certification certificate shall be attached with appendix, which indicates the standards quoted in this rule and the name and number of this rule, besides which shall meet the items and contents of Regulations for Compulsory Product Certification. For the change of certificate, shall indicate the version No. of change, and show the change times clearly.
5.1 The validity of the certificates
The validity of the certificates shall depend on the maintenance of follow-up inspection by the certification body at regular time intervals.
6. Follow-up inspection
Normally, the follow-up inspection shall be implemented at least once per 12 months from initial factory inspection. Full factory inspection shall be implemented 5 years after certified according to appendix 3 The requirements of production conformity inspection and appendix 4 The requirements of factory quality assurance ability assessment. The contents and time of inspection shall be same as initial factory inspection.
6.1 Contents of the follow-up inspection
Contents of the follow-up inspection including production conformity follow-up inspection and quality assurance ability follow-up inspection. The requirements of production conformity follow-up inspection see appendix 3, the requirements of quality assurance ability follow-up inspection see appendix 4. Before factory site follow-up inspection, the certification body shall check the implement report of production conformity control plan submitted by the manufacturer.
6.1.1 Inspection of the production conformity control plan implement report
The manufacturer shall submit a production conformity control plan implement report to the certification body 1 month before factory site follow-up inspection date specified by the certification body, the requirements of the report see appendix 3. The certification body will formulate the plan of factory site production conformity follow-up inspection after checking the report.
The time frame for the inspection should take 0.5-1 man-day.
6.1.2 Factory site follow-up inspection
Factory site follow-up inspection including production conformity follow-up inspection and quality assurance ability follow-up inspection. Production conformity follow-up inspection means the inspection group goes to the site to check the implement of production conformity control plan according to the plan of factory site production conformity follow-up inspection formulated by the certification body. quality Quality assurance ability follow-up inspection is inspection for keeping of factory quality assurance ability.
The time frame for factory site follow-up inspection: for production conformity follow-up inspection, it will take 1-2 man-day. For factory quality assurance ability follow-up inspection, it will take 0.5-1 man-day. For factory who has got quality management system certificate issued by related body admitted by CNCA, if the certificate remaining valid, the results of same part as quality assurance ability assessment in quality management system can be exempted, and man-days shall be reduced or exempted.
6.2 Application of client complaints in follow-up inspection
The enterprise shall set up collecting, summary, analysis and preservation system for client complaints and promise to annouce all the information to the certification body on public, which cannot be concealed or ruined. When the certification body is implementing follow-up inspection, it shall be mainly checking the issues of safety, environmental protection, energy conservation relating in this rule. The certification body shall assure not to disclose client complaints to the third party besides report to the certification supervisor. The certification body and CNCA will set up client collecting, processing and feedback system for safety, environmental protection, energy conservation of motorcycle engine relating in this rule, to strenthen the follow-up inspection to the enterprise and product.
6.3 Evaluation of follow-up inspection results
The certification qualification and certification marks can be retained continuously for the qualified results of the follow-up inspection. If there is any nonconformity found, the corrective actions shall be finished within three months. Otherwise the certificate may be withdrawn and the use of the certification marks shall be stopped. The notification of such withdrawal will be made public.
6.4 Classification of follow-up inspection
The certification body shall set up inner factory production conformity assurance ability and credit evaluation system to achieve the classified management of certified factories to encourage well implemented certification rules and strong production conformity assurance ability ones and further supervision for those with problems in implementing certification rules, weak production conformity assurance ability and with great flaws in products.
6.4.1 Classified management to the certified factory according to production conformity assurance ability, real conditions of products meet with standards, credit level of enterprise follow compulsory certification requirements and control of product reliability.
The requirements of classified management see appendix 5 Guidelines of factory classified management.
6.4.2 The certification body shall adopt differential follow-up inspection ways for factories of different credit levels.
6.4.2.1 For factories of good credit level for production conformity assurance ability, product real conditions and follow compulsory certification requirements, the periods of factory site production conformity and quality assurance ability follow-up inspection can be prolonged appropriately, the longest period is the time when implementing overall inspection 5 years after certified. But at least once a year conformity inspection for product with structure and technical parameters, the inspection can be at proper place approved by the factory.
6.4.2.2 For factories of average credit level for production conformity assurance ability, product real conditions and follow compulsory certification requirements, the follow-up inspection can be implemented as 6.1 of this rule.
6.4.2.3 For factories of bad credit level for production conformity assurance ability, product real conditions and follow compulsory certification requirements, the certification body shall determine the addition frequency of the follow-up inspection on the basis of at least once a year according to the certification risks, and verify the product conformity by sampling test. Linking of information announcement with related law enforcement agencies shall be set up and strenthen the supervision of these factories and products.
7. Change of the certified product(http://china-ccc-certification.com/225.html)
Product certificates covered in this rule shall make application for change to the certification body if the products change as follows:
1) Add/reduce certified products in the same unit;
2) Change of affect production conformity factors for certified products such as key components, raw materials, constructures, techniques and suppliers, etc.;
3) Change of trademark, applicant, trustee, manufacturer or factory information (name and/or address, organization structure, quality assurance system, etc.);
4) Change of production conformity control plan;
5) Technical changes in certified products affect the conformity with related standards or samples in type test;
6) Other changes affect certification requirements.
The certificate holder shall declare the change to the certification body before out of factory or imported. If they have approved by the certification body, they can be out of factory or imported.
the holder shall at first make application for the change. The certification body shall check the conformity of the changed product to the certified product, and confirm the validity of the original certified results, and carry out the supplement testing and/or factory assurance ability inspection based on the differences, confirming the original certificate still valid and/or renew the certificate.
For factories of good credit level for production conformity assurance ability, product real conditions and follow compulsory certification requirements, if manufacturer's lab with corresponding test ability and has been approved of corresponding test items, the change test can be implemented at site with manufacturer's test devices.
8. Suspension, cancellation, and withdrawal of the certificates
The suspension, cancellation and withdrawal of the certificates shall follow Regulations for Compulsory Product Certification.
If the engine has serious design fault or hidden danger and it has been verified that the manufacture is responsible for the fault or danger, the certification body shall suspend or withdraw the certificate according to the actual situation.
9. Use of compulsory product certification mark
The certificate holder shall follow the Regulations for Compulsory Product Certification Mark.
9.1 Design of the mark allowed to use                   
9.2 Derivations of certification mark
The products listed in the rules shall not be allowed to use any derivation of the certification mark.
9.3 Ways of process
Any of the following three ways is required: affixing standard-size marks(http://china-ccc-certification.com/148.html) (labels), printing on the nameplate(http://china-ccc-certification.com/167.html) or impressing.
When using impressing or printing the certification mark on the nameplate, factory code shall be indicated around the proper position of the certification mark.
The pattern of the certification mark shall be approved by compulsory product certification mark issuing and managing administration by CNCA.
9.4 Location of the mark
The certification mark should be applied on an exposed location on the apparent part of engine products.
10. Charge The certification fee shall be charged by the certification body according to related regulations of China.

Other documents which are relative to CCC certification for Motorcycle

1. CCC Certification New Application Form:
Word file:http://china-ccc-certification.com/UploadFiles/CCC-Product-Safety-Certification-Intent-Application.doc
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2. CCC Certification Re-application Form:
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3. CCC Certification Alternation Application Form:
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4. Purchase CCC Mark Application Form:
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Pdf file:http://china-ccc-certification.com/UploadFiles/Purchase-CCC-Mark-Purchase-CCC-Mark-Application-Form.pdf

5. Print Impress CCC Mark Application Form:
Word file:http://china-ccc-certification.com/UploadFiles/Print-Impress-CCC-Mark-Print-Impress-CCC-Mark-Application-Form.doc
Pdf file:http://china-ccc-certification.com/UploadFiles/Print-Impress-CCC-Mark-Print-Impress-CCC-Mark-Application-Form.pdf